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Automatische Lade, Schneide, Zerkleinerungsanlage

Productos / Máquinas de corte para vidrio / Serie FCL
CNC Glasschneidemaschinen und Anlagen der FCL Serie; sind für das automatische Laden und Schneiden von Glasplatten und des manuellen  Brechens Hergestellt. Die Verbindung von Maschine und der Bedienungsperson bezüglich der Eingabe von Arbeitstablauf und verschiedenen Funktionenen wird mittels Computer hergestellt. Typ FCL 3225 der automatischen Lade, Schneide und Brechanlage ist die Kennzeichnung für die grade und form Scheidefunktion von Glasplatten in der Grösse von 3210x2550 mm, Typ FCL 3225-SL-V3 der automatischen Lade, Schneide und Brechanlage ist die Kennzeichnung für die zusaetzliche Abschliffunktion der Low-E Schicht, Typ FCL 6032 der automatischen Lade, Schneide und Brechanlage ist die Kennzeichnung für die grade und form Scheidefunktion von Glasplatten in der Grösse von 6000x3210 mm, Typ  FCL 6032-SL-V3 der automatischen Lade, Schneide und Brechanlage ist die Kennzeichnung für die zusaetzliche Abschliffunktion der Low-E Schicht.

 

  1. Automatic Glass Loading Unit
  2. CNC Glass Cutting Table
  3. Glass Breaking Table

 

Mechanical Features:

  • Vibration free working and movement thanks to heavy and sturdy steel construction structure,
  • Excellent precision table surface for perfect glass cutting and high quality glass breaking,
  • Table surface made by 22mm thick, strong MDF
  • Long-life and smooth cushion  table surface
  • Automatic Glass transfer from Loading to Cutting Table by transport belts
  • All Axis has been processed by CNC machines all at one time to catch stable structure
  • Perfect cutting quality with Helical pinion and rack gear system,
  • Long-life metal head cutting diamonds,
  • Precious Cutting bridge made of Aluminium material
  • Hydraulic tilting feature of loading table
  • Mechanical positioning system to make glass loading and referencing
  • Laser scanner system with electronic positioning
  • Laser scanner system for shaped glasses
  • Automatic safety system against cutting head falling off the glass
  • Straight and shape glass cutting feature
  • Low-E Edge Deletion system for straight and shape glass,
  • Long life Metalic brush system for Low-E glass edge deletion (Patented to CMS Glass Machinery)
  • Automatic glass cutting speed for clear and Low-E glass
  • Hi-Tech operating head with an automatic cutting pressure,
  • High-tech buildings with a diamond head group
  • Automatic pressure system according to different glass thickness and shape glass,
  • Vinyl Glass cutting feature
  • Pneumatic Breaking Bars (X+Y) on X axis and Y axis to break the glasses easily and safely,
  • Maximum 5+5 Stock Stands
  • Automatic glass loading arms with suction cups

Hydraulic System:

  • High pressure control and safety system
  • 2 hydraulic cylinders structure that can move very fast and secure
  • Automatic locking system in power outage
  • Electronic slowing and smoothly stop movement feature at the end of the deceleration

Air Cushion System:

  • Vibration and balance taken fan structure
  • High flow rate and pressure fan structure
  • Powerful air cushion system with blowers,
  • Homogeneous air distribution system tray on the table  surface
  • Energy saving system thanks to the Shut-off valve system
  •  Fast positioning system with shut-off valve system that showing the effect of vacuum to the glass

Lubrication (Oil) System:

  • 2 precious oil tanks with integrated Electronic pumps,
  • Level control with Low level warning system for oil tanks,
  • Consistent and efficient method of lubricating feature tanks to special designed spraying method,
  • Automatic lubricating feature according to straight and shape cutting,
  • Automatic lubricating feaure according to the cutting speed,
  • Lubricating tanks can be chosen by operator on the screen panel
  • No dripping lubricate during the glass cutting or after

Optimization Software:

  • Perfect Cut Suite with 2 keys (for office and for operator).
  • The software has mirroring feature for Laminated Glass Cutting.

The optimization softwares includes the following modules:

Perfect CUT               Optimization Software,
Perfect CAD              Drawing Software,
Perfect DXF               Importing DXF files into the software library,
Perfect LABEL          Label preparing and printing software,
Perfect Shape             A program for parametric shape management with ready library
Perfect TV                  Transfers the cutting layouts to the LCD screen for easy breaking (optional)

Control System:

  • Axis are controlled by servo motors to achieve the high speed
  • PC based control panel with Windows operating system,
  • User friendly and multi language user interface
  • Data transfer to cutting section by Network cable, flash disk or any any other portable device,
  • Data transfer to Automatic Profile Bending Machines,
  • Remote Control System for technical assistance purposes,
  • CD/DVD-ROM driver, Network Card, Wireless, 1 GB Ram, Intel Atom Processor, 300 GB Hard Disk Driver,
  • 19 inch LCD wide screen,

Options:

  • 6 Head Tool Changer System for different glass diamonds
  • Electronic Safety Barrier
  • Perfect TV (Software and LCD screen)
  • Glass Stock Stands


 
 

Technische Eigenschaften


BETRIEBSANGABEN  
Maximum Glass Size
3550 x 2550 mm
Maximum Glass Thickness
2 - 19 mm
Cutting Speed
130 m/min
Low-E Grinding Speed
80 m/min
Cutting Tolerance
+/- 0,25 mm
Axis Control  
Servo Controlled
Axis Movements  
Pinion and Rack System
Shape Cutting and Low-E Grinding
Automatic Cutting Pressure  
Automatic Speed Adjustment  
Laser Scanner  
Electronic Alignment of Glass    
Electronic Lubrication    
Vinly Cutting    
Remote Control  
Glass Loading    
2 Hydraulic Cylinders
Optimization Software
Perfect Cut Suite 2 License
Automatic Tool Changing
Electronic Beam Safety System
Operating System
Microsoft Windows XP Professional
Data Transfer to Cutting Table
Network Cable or USB
Cutting Oil Tank
2 pcs of Electronic Oil Pump
Breaking Unit Blowers
2
Breaking Bars (X+Y)
2+1
MASCHINENGRÖSSE und GEWICHT  
Line Width
5000 mm
Line Lenght
21000 mm
Working Height
900 mm
Operating Height  
3300 mm
Total Weight  
7780 kg
Air Pressure
6 bar
Air Consumption
500 lt/min
ELEKTRISCHEANGABEN  
Voltage
400 V 3NPE
Frequency
50 Hz/60 Hz
Total Power
20 kW
     
 
Standard
Keine
Option
 
 
 
 

 
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