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LÍNEA DE CARGA-CORTE-QUIEBRE AUTOMÁTICO
Productos / Máquinas de corte para vidrio / Serie FCL
Máquinas y Líneas de Corte CNC para Vidrios serie FCL; son diseñadas y fabricadas para Corte Automático y Cargar, y quebrado manual de los vidrios en placa. La introducción de datos de conexión entre la Máquina y la Operadora, y demás conexiones para las funciones se realizan por una computadora. El Modelo FCL 3225 de Carga, Corte y Quebrado Automático, corta en línea recta y multiforme las placas de vidrio de 2550x3210mm; el Modelo FCL 3225-SL de Carga, Corte y Quebrado Automático, aparte de las funciones anteriores realiza también el raspado de la Capa LOW-E; el Modelo FCL 6032 de Carga, Corte y Quebrado Automático corta en línea recta y multiforme las placas de vidrio de 3210x6000mm, y el Modelo FCL 6032-SL de Carga, Corte y Quebrado Automático, aparte de las funciones anteriores realiza también el raspado de la Capa LOW-E.

 

  1. Automatic Glass Loading Unit
  2. CNC Glass Cutting Table
  3. Glass Breaking Table

 

Mechanical Features:

  • Vibration free working and movement thanks to heavy and sturdy steel construction structure,
  • Excellent precision table surface for perfect glass cutting and high quality glass breaking,
  • Table surface made by 22mm thick, strong MDF
  • Long-life and smooth cushion  table surface
  • Automatic Glass transfer from Loading to Cutting Table by transport belts
  • All Axis has been processed by CNC machines all at one time to catch stable structure
  • Perfect cutting quality with Helical pinion and rack gear system,
  • Long-life metal head cutting diamonds,
  • Precious Cutting bridge made of Aluminium material
  • Hydraulic tilting feature of loading table
  • Mechanical positioning system to make glass loading and referencing
  • Laser scanner system with electronic positioning
  • Laser scanner system for shaped glasses
  • Automatic safety system against cutting head falling off the glass
  • Straight and shape glass cutting feature
  • Low-E Edge Deletion system for straight and shape glass,
  • Long life Metalic brush system for Low-E glass edge deletion (Patented to CMS Glass Machinery)
  • Automatic glass cutting speed for clear and Low-E glass
  • Hi-Tech operating head with an automatic cutting pressure,
  • High-tech buildings with a diamond head group
  • Automatic pressure system according to different glass thickness and shape glass,
  • Vinyl Glass cutting feature
  • Pneumatic Breaking Bars (X+Y) on X axis and Y axis to break the glasses easily and safely,
  • Maximum 5+5 Stock Stands
  • Automatic glass loading arms with suction cups

Hydraulic System:

  • High pressure control and safety system
  • 2 hydraulic cylinders structure that can move very fast and secure
  • Automatic locking system in power outage
  • Electronic slowing and smoothly stop movement feature at the end of the deceleration

Air Cushion System:

  • Vibration and balance taken fan structure
  • High flow rate and pressure fan structure
  • Powerful air cushion system with blowers,
  • Homogeneous air distribution system tray on the table  surface
  • Energy saving system thanks to the Shut-off valve system
  •  Fast positioning system with shut-off valve system that showing the effect of vacuum to the glass

Lubrication (Oil) System:

  • 2 precious oil tanks with integrated Electronic pumps,
  • Level control with Low level warning system for oil tanks,
  • Consistent and efficient method of lubricating feature tanks to special designed spraying method,
  • Automatic lubricating feature according to straight and shape cutting,
  • Automatic lubricating feaure according to the cutting speed,
  • Lubricating tanks can be chosen by operator on the screen panel
  • No dripping lubricate during the glass cutting or after

Optimization Software:

  • Perfect Cut Suite with 2 keys (for office and for operator).
  • The software has mirroring feature for Laminated Glass Cutting.

The optimization softwares includes the following modules:

Perfect CUT               Optimization Software,
Perfect CAD              Drawing Software,
Perfect DXF               Importing DXF files into the software library,
Perfect LABEL          Label preparing and printing software,
Perfect Shape             A program for parametric shape management with ready library
Perfect TV                  Transfers the cutting layouts to the LCD screen for easy breaking (optional)

Control System:

  • Axis are controlled by servo motors to achieve the high speed
  • PC based control panel with Windows operating system,
  • User friendly and multi language user interface
  • Data transfer to cutting section by Network cable, flash disk or any any other portable device,
  • Data transfer to Automatic Profile Bending Machines,
  • Remote Control System for technical assistance purposes,
  • CD/DVD-ROM driver, Network Card, Wireless, 1 GB Ram, Intel Atom Processor, 300 GB Hard Disk Driver,
  • 19 inch LCD wide screen,

Options:

  • 6 Head Tool Changer System for different glass diamonds
  • Electronic Safety Barrier
  • Perfect TV (Software and LCD screen)
  • Glass Stock Stands


 
 Características Técnicas

OPERATING DATA  
Maximum Glass Size
3550 x 2550 mm
Maximum Glass Thickness
2 - 19 mm
Cutting Speed
130 m/min
Low-E Grinding Speed
80 m/min
Cutting Tolerance
+/- 0,25 mm
Axis Control  
Servo Controlled
Axis Movements  
Pinion and Rack System
Shape Cutting and Low-E Grinding
Automatic Cutting Pressure  
Automatic Speed Adjustment  
Laser Scanner  
Electronic Alignment of Glass    
Electronic Lubrication    
Vinly Cutting    
Remote Control  
Glass Loading    
2 Hydraulic Cylinders
Optimization Software
Perfect Cut Suite 2 License
Automatic Tool Changing
Electronic Beam Safety System
Operating System
Microsoft Windows XP Professional
Data Transfer to Cutting Table
Network Cable or USB
Cutting Oil Tank
2 pcs of Electronic Oil Pump
Breaking Unit Blowers
2
Breaking Bars (X+Y)
2+1
MACHINE DIMENSIONS AND WEIGHT  
Line Width
5000 mm
Line Lenght
21000 mm
Working Height
900 mm
Operating Height  
3300 mm
Total Weight  
7780 kg
Air Pressure
6 bar
Air Consumption
500 lt/min
ELECTRICAL DATA  
Voltage
400 V 3NPE
Frequency
50 Hz/60 Hz
Total Power
20 kW
     
 
Standard
None
Option
 
 
 
 

 
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